This series features two primary configurations based on the number of cylinders: the 8 – cylinder type and the 4 – cylinder type. The design is painstakingly tailored to meet the diverse requirements of different brake pad sizes and the specific curing pressure needs determined by the formulation. This customization ensures that every brake pad, whether for passenger cars or commercial vehicles, is produced under optimal conditions, guaranteeing consistent quality and performance.
All the press machines in this series exhibit high adaptability in their structural design. They can be configured with either a molds stationary structure or a molds shift structure. In the case of the molds stationary structure, the molds remain immobile throughout the production process. This setup is perfect for applications where stability and precision are of paramount importance, as it minimizes any potential movement that could compromise the quality of the Brake Pads. Conversely, the molds shift structure allows the molds to move back and forth. This added mobility can be advantageous for certain production processes, such as facilitating the loading and unloading of materials and enhancing the overall efficiency of the manufacturing operation.
Furthermore, both types of these press machines can be outfitted with a fully – automatic weighing and pressing system. The integration of this advanced technology not only streamlines the production process but also significantly reduces human error. By automating the weighing and pressing operations, manufacturers can achieve a higher level of consistency in brake pad production, ensuring that each product meets the most stringent quality standards.
Now, let’s examine the technical parameters of each model within the BL – EHP series in detail:
Model: BL – 500T – EHP
As a robust Brake Blocks Press Machine, the BL – 500T – EHP is equipped with a maximum clamping force of 500 tons (5000KN). This substantial clamping force enables it to handle large – scale brake pad production, particularly for commercial vehicles that demand significant pressure during the vulcanization process.
- The maximum pump pressure is set at 210KG/cm², providing the necessary force to ensure proper curing of the brake pad materials.
- With a main cylinder diameter of 560mm, this machine can generate substantial hydraulic pressure, contributing to its high – performance capabilities.
- The heating platen area, which is customizable, has a standard size of 630 x 610mm. This ample heating area ensures uniform heating of the brake pad materials, facilitating consistent vulcanization.
- The mold clamping stroke of 400mm allows for sufficient movement to accommodate brake pads of different thicknesses during the production process.
- The rapid clamping speed of ≥60mm/s significantly shortens the production cycle time, enhancing the overall productivity of the machine.
- The heating plate spacing, ranging from 500 – 560mm, offers flexibility in handling various sizes of molds and brake pad assemblies.
- The fast cylinder pressure of 80KN and release cylinder pressure of 100KN contribute to the smooth operation of the machine, ensuring efficient clamping and releasing of the molds.
Model: BL – 400T – EHP
Similar to its counterpart, the BL – 400T – EHP, a dependable Brake Linings Press Machinery, offers a maximum clamping force of 400 tons (4000KN). This makes it suitable for the production of a wide variety of brake pads, including those for both passenger cars and some medium – sized commercial vehicles.
- It also has a maximum pump pressure of 210KG/cm², maintaining the same high – pressure standard for effective curing.
- The main cylinder diameter of 500mm ensures adequate hydraulic power for the clamping operation.
- The heating platen area, with a customizable 630 x 610mm size, provides efficient heating for the brake pad materials.
- The 400mm mold clamping stroke and rapid clamping speed of ≥60mm/s contribute to its efficient production capabilities.
- The heating plate spacing of 500 – 560mm, along with a fast cylinder pressure of 80KN and a release cylinder pressure of 100KN, ensure smooth and reliable operation.
Model: BL – 300T – EHP
The BL – 300T – EHP, a versatile Brake Pads Equal Pressure Hot Press Machine, has a maximum clamping force of 300 tons (3000KN). This makes it well – suited for the production of brake pads that require a relatively lower clamping force, such as those for some passenger cars.
- The maximum pump pressure remains at 210KG/cm², ensuring consistent quality in the vulcanization process.
- With a main cylinder diameter of 430mm, it can still generate sufficient hydraulic pressure for the clamping operation.
- The heating platen area, with a customizable 600 x 500mm size, provides effective heating for the brake pad materials.
- The 400mm mold clamping stroke, rapid clamping speed of ≥60mm/s, and heating plate spacing of 500 – 560mm contribute to its efficient operation.
- The fast cylinder pressure of 63KN and release cylinder pressure of 80KN ensure smooth clamping and releasing of the molds.
Model: BL – 200T – EHP
The BL – 200T – EHP, another significant member of the series, offers a maximum clamping force of 200 tons (2000KN). This makes it suitable for the production of smaller – sized brake pads, commonly used in passenger cars.
- The maximum pump pressure of 210KG/cm² and main cylinder diameter of 350mm ensure proper functioning.
- The heating platen area, with a customizable 600 x 500mm size, provides efficient heating for the brake pad materials.
- The 400mm mold clamping stroke, rapid clamping speed of ≥60mm/s, and heating plate spacing of 500 – 560mm contribute to its productivity.
- The fast cylinder pressure of 63KN and release cylinder pressure of 63KN ensure smooth operation.
Model: BL – 100T – EHP
The BL – 100T – EHP, a compact yet powerful Brake Blocks Press Machine, has a maximum clamping force of 100 tons (1000KN). This model is ideal for small – scale production or for manufacturing brake pads that require a relatively lower clamping force.
- The maximum pump pressure of 210KG/cm² and main cylinder diameter of 250mm ensure reliable operation.
- The heating platen area, with a customizable 450 x 500mm size, provides effective heating for the brake pad materials.
- The 400mm mold clamping stroke, rapid clamping speed of ≥60mm/s, and heating plate spacing of 500 – 560mm contribute to its efficient production.
- The fast cylinder pressure of 50KN and release cylinder pressure of 50KN ensure smooth clamping and releasing of the molds.
The BL – EHP series positive molding technique vulcanizing press machines have become the most highly – sought – after and extensively utilized equipment in the production of both original equipment (OE) passenger car and commercial vehicle brake pads. These machines, which can be appropriately named Brake Blocks Press Machine, Brake Blocks Press Machinery, Brake Linings Press Machinery, and Brake Pads Equal Pressure Hot Press Machines, are of crucial importance in ensuring the high – quality manufacturing of brake components.
