The Brake Pads Combined Grinding Machine stands as an innovative and integral addition to the diverse range of Brake Pads Grinder Machinery, Brake Pads Grinding Machinery, and is a key offering for Brake Pads Machinery Manufacturers. This cutting – edge piece of equipment represents a significant advancement in the brake pads manufacturing process. It is engineered to revolutionize production lines by integrating multiple essential procedures – slotting, coarse grinding, fine grinding, and dust cleaning – all within a single, compact unit. This unique amalgamation not only streamlines the manufacturing process but also optimizes efficiency, making it an indispensable asset for users of Brake Pads Machines.
Precision – engineered and incorporating advanced technology, this machine exemplifies the commitment of Brake Pads Machinery Manufacturers to provide high – quality, efficient solutions for the brake pads manufacturing industry. Meticulously crafted to meet the stringent demands of modern production, it ensures that every brake pad produced adheres to the highest quality and performance standards.
Now, let’s delve into the detailed technical parameters of this remarkable machine:
1. Grinding Unit Specifications
- Rough Surface Grinding Unit
- As a vital component of the Brake Pads Grinding Machinery, the rough surface grinding unit comprises 1 set equipped with a vertical spindle powered by an 11.25 Kw motor. This robust spindle is designed to rapidly eliminate substantial amounts of material from the brake pads’ surface, preparing it for the subsequent, more refined grinding processes. The vertical spindle configuration offers enhanced control and precision during the rough grinding phase, ensuring that the brake pads are uniformly ground to the requisite thickness.
- Slot Grinding Unit
- The slot grinding unit, another pivotal element of the Brake Pads Grinder Machinery, features 1 set with a horizontal spindle and a power output of 7.5 Kw. Specifically designed for creating the necessary slots in the brake pads, the horizontal spindle enables precise and accurate slotting, guaranteeing that the slots are of the correct depth and width. These slots play a crucial role in enhancing the braking efficiency and heat dissipation capabilities of the brake pads, thereby significantly impacting their overall performance.
- Fine Surface Grinding Unit
- Completing the trio of grinding units is the fine surface grinding unit, which consists of 1 set with a vertical spindle and a 7.5 Kw power supply. This unit is tasked with achieving the final, smooth, and precise surface finish of the brake pads. The combination of the vertical spindle and the carefully calibrated power allows for meticulous fine – tuning of the brake pad surface, ensuring it meets the exacting standards required for optimal braking performance.
- Spindle R.P.M.
- All spindles within the grinding units operate at a high rotational speed of 2,950 revolutions per minute. This elevated R.P.M. is essential for efficient material removal during rough grinding and for attaining a smooth finish during fine grinding. It enables the machine to operate swiftly and effectively, reducing the overall production time per brake pad.
2. Traveling Device Specifications
- Feeding Speed
- The feeding speed of the traveling device spans from 0 – 4.2 m/min. This adjustable speed empowers operators to regulate the rate at which the brake pads are fed into the grinding units. For rough grinding, a higher feeding speed can be employed to expedite material removal, while a slower speed can be selected for fine grinding to ensure precision and a flawless finish.
- Driving Method of Traveling
- The traveling device is powered by an induction motor, renowned for its reliability and consistent power delivery. Induction motors are recognized for their durability and efficiency, ensuring that the traveling device operates smoothly and accurately during the grinding process.
- Disc pad Traveling Rail
- The disc pad traveling rail is a magnet rail, which offers numerous advantages. The magnetic properties of the rail securely hold the brake pads in place during the grinding process, preventing any unwanted movement that could compromise the accuracy of the grinding. Additionally, the magnet rail provides a smooth and stable surface for the brake pads to traverse, contributing to the overall precision of the machine.
- Electric Power
- The traveling device is powered by a 1.5 Kw geared motor. This motor supplies the necessary torque to move the brake pads along the traveling rail at the desired speed. The synergy between the geared motor and the induction motor ensures efficient and dependable operation of the traveling device.
- Feeding Device
- The feeding device utilizes a roller chain system. Roller chains are celebrated for their strength and durability, making them ideal for transporting the brake pads through the grinding process. They can endure the heavy loads and continuous operation characteristic of a brake pads manufacturing environment, ensuring the long – term reliability of the feeding device.
3. Loading System Adjusting Device
- The loading system adjusting device is automated, a significant advantage for users of Brake Pads Machines. This automated feature enables quick and effortless adjustment of the loading system to accommodate different sizes and types of brake pads. It minimizes the need for manual intervention, saving time and enhancing productivity.
4. Brush Unit
- The brush unit, a crucial part of the Brake Pads Grinder Machinery, is powered by a 180 W induction motor. The induction motor supplies the necessary power to drive the brushes, which are responsible for dust cleaning during the grinding process. The brushes effectively eliminate any debris and dust generated during grinding, ensuring a clean and safe working environment. Additionally, the height of the brush unit is adjustable with a ratio of I = 1/6. This adjustability allows for optimal positioning of the brushes to ensure thorough dust cleaning, regardless of the size or shape of the brake pads.
5. Turn Over Device
- The turn over device has a degree of division of 90rad x 4. This implies that it can rotate the brake pads in 90 – degree increments, enabling all sides of the brake pads to be ground and processed. This feature is essential for achieving a uniform and comprehensive grinding of the brake pads, ensuring that all surfaces meet the required quality standards.
