The Automatic CV Brake Shoe Lining Grinding Line, an essential component of Brake Linings Machinery, is a sophisticated and fully – integrated production system meticulously crafted for CV Brake Linings. This advanced production line seamlessly combines multiple critical manufacturing processes, namely arc grinding, hole drilling, and cleaning, presenting a seamless and highly efficient solution that meets the demands of Brake Linings Grinding Machinery.
This production line marks a significant advancement in the manufacturing of commercial vehicle brake linings, adeptly addressing the intricate and exacting requirements of the industry. By integrating cutting – edge technology with innovative design, it ensures the production of high – quality products while optimizing productivity to its fullest potential.
Now, let’s delve into the detailed technical specifications of each component within this remarkable production line:
1. Applicable CV Brake Lining Size Range
The Automatic CV Brake Shoe Lining Grinding Line is engineered to accommodate a diverse array of CV Brake Lining sizes. The inner arc radius can span from R142 to R245, enabling the production of brake linings suitable for a wide spectrum of commercial vehicle models. This flexibility in arc radius is of utmost importance as it guarantees a proper fit within the braking systems of various vehicles, thereby ensuring optimal braking performance.
The width of the brake linings can reach up to 254mm, and the thickness ranges from 12 to 30mm. These dimensions allow for the manufacturing of brake linings with varying levels of durability and performance characteristics. Additionally, the chord length, which measures from 135 to 250mm, further underscores the line’s adaptability to different brake lining designs. The capacity to handle such a broad range of sizes makes this production line an ideal choice for Brake Linings Machinery manufacturers with an extensive product portfolio.
2. CV Brake Lining Combined Grinder
As a crucial element of both Brake Linings Chamfer Machinery and Brake Linings Grinding Machinery, the CV Brake Lining Combined Grinder is powered by a total of 17.4KW. This power distribution ensures the efficient operation of all its sub – components, enabling seamless and synchronized performance.
The chamfer motor, with a power output of 2.2KW per unit and a total of 4 units, is responsible for precisely chamfering the edges of the brake linings. Chamfering not only enhances the aesthetic appeal of the brake linings but also improves their functionality by preventing sharp edges from causing damage during installation or usage.
The inner – arc grinding motor, boasting a power of 7.5KW, is dedicated to the precise grinding of the inner arc of the brake linings. This high – powered motor enables accurate and efficient grinding, ensuring that the inner – arc surface meets the required smoothness and dimensional accuracy for optimal braking performance.
3. CV Brake Lining CNC Hole Drilling Machine (2 – drum working station)
This machine, which can be regarded as a type of Brake Lining Holes Drilling and Warning Indicator Cuts Machines, is designed to handle brake linings with a maximum thickness of 30mm. It is equipped with 4 drilling heads, allowing for simultaneous drilling operations. This feature significantly boosts production efficiency, enabling the rapid and accurate creation of holes in the brake linings.
The drilling head diameter can reach up to Φ23.5, providing the flexibility to create holes of different sizes as per the requirements of the brake – lining design. The hole pitch, which ranges from 25 to 125mm, allows for the creation of holes at various intervals, further enhancing the machine’s adaptability to different brake – lining specifications.
The main spindle speed of 2840rpm ensures swift and precise drilling. The axes control system offers remarkable flexibility. Axis A and C (horizontal) can move within a range of 0 – 150mm, while Axis X and Y (vertical) also have a movement range of 0 – 150mm. Axis B, which controls the hub rotation, has a range of 0 – 360°, enabling comprehensive drilling operations in all directions.
The stroke control motor, a servo motor, provides precise control over the drilling process. With a total power of 23 KW, this machine can handle continuous and high – intensity drilling tasks, ensuring consistent quality in hole – drilling for CV Brake Linings.
4. CV Brake Lining Out Arc Grinder (PLC Controlled)
The CV Brake Lining Out Arc Grinder, a key component of the Brake Linings Grinding Machinery, is capable of handling brake linings with a maximum piece height of 260mm. Its main motor, with a power of 18.5KW, supplies the necessary force for grinding the out – arc of the brake linings.
The cutter diameter of φ800mm enables efficient material removal and the attainment of the desired out – arc shape. The drum – hub servo motor, with a torque of 30N.m, and the grinding – disc servo motor, with a torque of 15N.m, work in harmony to ensure precise and stable grinding operations. The PLC – controlled system offers intelligent control over the grinding process, allowing operators to easily set and adjust parameters, resulting in high – quality out – arc grinding for CV Brake Linings.